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rPET smart factory: digital & green transformation in recycled plastics

How a 300,000-tonne/year recycled-plastics operation becomes traceable, data-driven and replicable — with Golden Data and Jiangsu Zhihao.

📅 12 Aug 2025 ✍️ Crystal Mu ⏱️ 5 min read 🏷️ Recycling · ESG

Key takeaways

  • Golden Data has partnered with Jiangsu Zhihao, a recycled-plastics operation with ~300,000 tonnes of annual capacity, to build a digital, green rPET smart factory.
  • The model rests on three pillars: end-to-end traceability, AI-powered decision-making and IoT equipment management.
  • The goal is a scalable, replicable smart-factory model — not a one-off deployment.
  • Built on EcoUp / DPlus, the data is structured for efficiency gains and ESG reporting.

On 7 July 2025, Golden Data announced a partnership with Jiangsu Zhihao to bring smart-manufacturing technology to recycled-plastics production. With around 300,000 tonnes of annual capacity, the operation is a meaningful test of a simple idea: that recycling can be both greener and smarter at the same time.

Through this collaboration, Golden Data will implement advanced industrial digital technologies that seamlessly integrate intelligent production management, end-to-end supply-chain traceability and connected equipment. As the team puts it, "this partnership goes beyond technology — it is about building a scalable, replicable smart factory model."

Three pillars of the rPET smart factory

1. End-to-end traceability

Every batch of recycled material is tracked from intake to finished product, creating a transparent, auditable record. That traceability underpins quality, customer trust and the data needed for ESG and sustainability reporting.

2. AI-powered decision-making

Production, quality and equipment data are turned into decisions — not just dashboards — so the plant can optimise yield, reduce human error and respond to problems before they spread.

3. IoT equipment management

Connected equipment is monitored continuously, enabling condition-based and predictive maintenance instead of reactive firefighting.

Warehouse of finished recycled-PET product, traceable from intake to output
From material intake to finished rPET, with end-to-end traceability.

Why a replicable model matters

The reason to engineer this as a template rather than a bespoke project is leverage: a proven rPET smart-factory blueprint can be rolled out to other recycling sites, accelerating the sector's digital and green transformation. This is the same philosophy behind EcoUp, our cloud product for recycling and process manufacturing.

300k t
Annual recycled-plastics capacity in scope
3
Pillars: traceability, AI decisions, IoT equipment
Replicable
A blueprint for other recycling sites

The takeaway

Recycling is where sustainability and operational efficiency meet most directly. Making an rPET plant traceable, data-driven and connected does not just cut waste — it builds a model other plants can copy.

CM

Crystal Mu

Golden Data — writing on smart manufacturing, recycling and the digital–green transformation of industry.

FAQ

rPET smart factory — questions

What is an rPET smart factory?

An rPET (recycled PET) smart factory applies industrial digital technologies — production management, end-to-end traceability, AI-powered decision-making and IoT equipment management — to recycled-plastics manufacturing, so the operation is more efficient, transparent and lower-carbon.

What is the Golden Data and Jiangsu Zhihao partnership?

Golden Data is implementing advanced industrial digital technologies for Jiangsu Zhihao, a recycled-plastics operation with around 300,000 tonnes of annual capacity, to build a scalable, replicable smart-factory model that combines digital and green transformation.

What are the three pillars of the rPET smart factory?

End-to-end supply-chain traceability, AI-powered decision-making, and IoT equipment management — integrated into one intelligent production model.

How does this support ESG and sustainability goals?

By making recycled-plastics production traceable, data-driven and efficient, the smart factory reduces waste and human error and structures the data needed for ESG and sustainability reporting.

Take the next step

Build your smart factory

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